Needed a new Skinner so decided I would have a go at making some DIY micarta scales for the handle scales.
first attempt was a partial failure as I made the mistake of using a polyester/cotton blend for the fabric in some of the layers.
I also tried to make too fine a layering of the colour patterns in the layers.
The problem I found was that polyester does not absorb the resin fully into the fibres & it "pills" when its being shaped & sanded so the edge pattern on contours when its shaped is very ragged.
the next attempt was with a 100% cotton fabric which absorbed the resin into the fibres fully but I over-reacted to the issues of layer thickness in the laminations and made them a little thicker than optimal methinks.
All in all an interesting exercise & I will do another on a future knife.
I pick my blades just like you pick blanks to build rods with.
This one is a cryo-quenched AUS8 which has a very fine grainsize & holds an edge well.............its 'scary' sharp.
Then I made a leather sheath for it with a DIY lexan blade sleeve built into the innards of the sheath to protect the edge.
Its been a long time since I did any leatherwork & had forgotten how to do the thong braiding so I just did it with a simple cross stitch instead.
Ended up OK
first attempt was a partial failure as I made the mistake of using a polyester/cotton blend for the fabric in some of the layers.
I also tried to make too fine a layering of the colour patterns in the layers.
The problem I found was that polyester does not absorb the resin fully into the fibres & it "pills" when its being shaped & sanded so the edge pattern on contours when its shaped is very ragged.
the next attempt was with a 100% cotton fabric which absorbed the resin into the fibres fully but I over-reacted to the issues of layer thickness in the laminations and made them a little thicker than optimal methinks.
All in all an interesting exercise & I will do another on a future knife.

I pick my blades just like you pick blanks to build rods with.
This one is a cryo-quenched AUS8 which has a very fine grainsize & holds an edge well.............its 'scary' sharp.
Then I made a leather sheath for it with a DIY lexan blade sleeve built into the innards of the sheath to protect the edge.
Its been a long time since I did any leatherwork & had forgotten how to do the thong braiding so I just did it with a simple cross stitch instead.
Ended up OK
